
Mounting Flange Thickness
Specifications
1 Inch Minimum Flange Width
Recommended Flange Flatness: 0.030 Inch
Maximum Between Reference Points
AA
Section A-A
1/2
1/2
1/2
1/2
1 1/2 Inch Dia. Hole Saw
GO
NO
GO
Max. Size
Min. Size
a - Location Pins in Hull Mold
b - Flange Flatness Specification
c - Go – No Go Gauge for Thickness
3/8”
+0.050
–0.030
Use Grommet P/N:
25-820663-375
1/4”
+0.050
–0.030
25-820663-250
28250
a
b
c
aa
a
- 9 -
METHODS OF CONTROLLING LOCATION AND
SIZE
If the tunnel area in the plug is correct, the boat bot-
tom mold should repeat and reproduce the tunnel
area which will aid the cut out process.
A reference area for the cut out can be produced on
the plug and bottom mold as a raised area or a cutting
guide.
Location pins (a) that would project into the internal
hull area could simplify the cut out process.
These location pin holes could allow the use of a 1-1/2
inch diameter hole saw to cut the four corner radii and
use of a reciprocating saw or router template to con-
nect the four holes.
CHECKING MOUNTING FLANGE THICKNESS
AND FLATNESS
Use a flat plate that will contact the flange at the refer-
ence points (b) and a .030 in. feeler gauge to check
flatness.
Additional sanding and / or resin / filler may be re-
quired to maintain the flatness specification.
A simple slotted go / no go gauge (c) will check the
flange thickness.
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